How does the terminal cross section analyzer improve the connection quality?
Publish Time: 2025-03-13
As a precision detection and analysis equipment specially developed for quality inspection of the wiring harness industry, the terminal cross section analyzer can significantly improve the connection quality through a variety of detection methods and analysis functions.
1. Detect the microstructure of the connection part
The terminal cross section analyzer can magnify the cross section of the terminal being tested by hundreds of times through a high-precision microscope and image acquisition system, so as to clearly observe the microstructure of the connection part. This includes key parts such as the core wire, insulation layer, and crimping area to ensure that every detail of the connection part is accurately presented.
2. Comprehensively judge the connection quality with multiple detection methods
Cutting inspection: Check the toughness and fracture of the terminal to determine whether its mechanical properties meet the standards.
Grinding inspection: Analyze the composition of the terminal to ensure that it meets international environmental protection and quality standards and does not contain excessive harmful substances.
Corrosion inspection: Check the corrosion resistance of the terminal by soaking in various acid and alkali solutions to evaluate its durability in different environments.
Section inspection: Use a high-digit microscope to magnify the section, observe the state of the line break, and determine whether the connection is tight and whether there are any defects.
3. Accurate measurement and analysis
The built-in measurement and analysis system of the terminal cross section analyzer can accurately measure various parameters of the connection part, such as crimping height, crimping width, crimping angle, compression ratio, porosity, etc. These parameters are crucial for evaluating the quality of the connection and can directly reflect the firmness, electrical performance and mechanical strength of the connection.
4. Intelligent identification and judgment
The analyzer also has an intelligent identification function, which can automatically determine the details of the terminal cross section and generate a graphic inspection result report. This greatly reduces the burden of manual inspection and improves the accuracy and efficiency of inspection.
5. Optimize production processes and quality control
Through the inspection results of the terminal cross section analyzer, enterprises can promptly discover connection quality problems and take corresponding improvement measures. This helps to optimize the production process, improve product quality, reduce the defective rate, and thus enhance the competitiveness of enterprises.
6. Improve the reliability of the connection process
The terminal cross section analyzer can not only be used to detect the completed connection parts, but also to evaluate and optimize the connection process. By detecting and analyzing the connection quality under different process parameters, enterprises can find the best connection process parameters and improve the reliability and stability of the connection process.
In summary, the terminal cross section analyzer can significantly improve the quality of wire harness connections through high-precision microscopes and image acquisition systems, multiple detection techniques, precise measurement and analysis, intelligent identification and judgment, etc. It is an indispensable and important tool in quality inspection in the modern wire harness industry.
